Adan Villanueva
Clarksville
Summary
Professional in engineering with proven ability to optimize processes and improve production efficiency. Extensive experience in developing and implementing engineering solutions that enhance operational performance. Known for collaborative team efforts and results-driven approach, showcasing skills in process design and quality control.
Overview
13
13
years of professional experience
Work History
Assembly Chrysler Process Engineer
METALSA
04.2018 - Current
- Improve assembly processes – Ram Up leader in DT assembly line SOP – Lead and design Cycle Time and Downtime reduction strategies – Headcount optimization – Leader of new TRX frame platform integration
- Achievements
- - Increase Capacity of DT Assembly Line 1 and Line 2 by 5% and 68% respectively reducing CT from 75 secs to 65 secs (145 stations each line)
- - Headcount optimization by 5% with savings of $1.1 MUSD in the life of the project.
- - New TRX frame platform tooling and equipment integration in an existing assembly line.
- Other Responsibilities
- - Lead MDT to develop Safety and Quality projects by 8D´s methodology
- - PFMEA management according IATF16949
- - Implement Standardize Work practices
- - Metalsa Operating system implementation
- - Lead deployment of data collection & analysis digital system
- - Control over time expenses vs budget
Assembly Toyota Process Engineer
METALSA
01.2015 - 03.2018
- Improvements to assembly lines – Capacity Up strategy Leader in Tacoma Line 1 – Ram Up Leader in Tacoma Line 2 – Lead Cycle Time reduction plans – Implementation of 7 Lean workshops – Problem Solving Champion
- Achievements
- - Increase Capacity of Tacoma Line 1 by 17% , reducing CT from 81sec to 65 secs (135 stations)
- - Increase Capacity of Tacoma Line 2 by 81%, reducing CT from 340 secs to 173 secs (80 stations)
- - Development of Pull System in Tacoma
- Other Responsabilities
- - Press & Weld downtime reduction projects
- - Development of MIFC
- - Engineering changes implementation
- - Installation and design of pokayokes
Process Engineering Intern
METALSA
02.2013 - 12.2014
- Cycle Time studies – Line balancing – kaizen implementation – Problem solving for Downtime and Quality issues – Develop Work instructions
Education
Mechanical Electric Engineer -
UANL – FIME
01.2014
MBA - Business Administration
UDEM
Monterrey, NL08-2024
LANGUAGES
Spanish
English
COURSES, PROGRAMS AND SEMINARS
- Leadership School (2019) Leading Yourself
- FrankliCovey (2019) Los 7 habitos de las personas altamente efectivas
- Neways (2017) Liderazgo y Gestión
- SPC Consultig Group (2017) Core Tool – PFMEA, PC, MSA, APQP
- Metalsa (2016) TPS & Lean Manufacturing
- Humanum (2015) Total Personal Quality
Timeline
Assembly Chrysler Process Engineer
METALSA
04.2018 - Current
Assembly Toyota Process Engineer
METALSA
01.2015 - 03.2018
Process Engineering Intern
METALSA
02.2013 - 12.2014
Mechanical Electric Engineer -
UANL – FIME
MBA - Business Administration
UDEM