Ashok Kumar
PLANT MANAGER
Chennai
Summary
Experienced Plant Manager in BIO GAS PLANT adept at improving output, maximizing quality and boosting employee satisfaction with hands-on management style. Recognized as effective business manager and motivational leader.. Resourceful plant management leader with expertise in cost controls, lean manufacturing principles and employee training.
Overview
8
8
years of professional experience
Work History
Plant Manager
MAHASAKTHI BIO ENERCON
11.2023 - Current
- Optimized processes to maximize efficiency.
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Boosted employee morale and productivity through effective leadership and motivational techniques.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Created plant policies and procedures for safe and productive operations.
- Managed budgeting and resource allocation, ensuring optimal use of funds for operational efficiency.
- Maintained quality of product with robust inspections and assessment team.
- Oversaw daily operations of [348480] sq. ft. manufacturing plant.
- Negotiated favorable contracts with suppliers, securing cost savings on raw materials without sacrificing quality.
- Scrutinized production output and identified areas for improvement.
PLANT MANAGER - Powder Coating
Excel Coats
06.2021 - Current
- Setting up Pretreatment & Entire Powder coating plant
- Responsible for Overall Control & Production target achieving
- Responsible for Manpower Planning
- Continuous Improvements, jigs design and fabrication, & shop floor activities
- Trouble Shoot Various Technical Errors occurs during inline process
- Rejection analysis & cost control
- Solving Internal, External & Customer Complaints
- Preparation for monthly Budget & Expense Data.
Trainee - Cathodic Electro Deposition
Daebu Automotive Seats
4 2012 - 3 2016
- CED Process quality
- Online and offline Inspection.
PLANT MANAGER - Powder Coating
Sunbam Technologies
06.2020 - 05.2021
- Prepare budget plan for powders and chemicals monthly wise
- Allocating Manpower's for Powder Coating, PDC, CNC, VMC
- Follow-up in-house productions and moving to further process for smooth operations
- Corrective action implementation for in-house and customer end reject parts
- Prepared schedules for plant operations
- Supervised and trained team members to provide exceptional service to customers
- Managed product quality to guarantee compliance with quality policies, procedures & systems.
Production In-charge
SRIRAM ENGINEERS
02.2018 - 12.2019
- Analyzing bath parameters in Zinc Plating & Phosphate lines
- Oversaw floor operations and managed 40+ employees for production
- Established production schedules, defined staffing requirements.
Junior Engineer Shop Floor & LAB
Yushin India Automotive
04.2016 - 11.2017
- Analyzing bath parameters in Zinc Plating, Zinc Nickel Plating & CED lines
- Making of required chemical additions in Degreasing, Acid, EC, Plating baths.
Education
Intermediate -
Eden Matric Hr Sec School
Ponneri, Tamil NaduHigh School - undefined
Eden Matric Hr Sec School
Ponneri, Tamil NaduBachelor of Engineering / Mechanical - undefined
Padmavathi Engineering College, Anna University
Chennai, Tamil NaduSkills
BIO GAS & OPERATIONS
Powder Coating
Operations Management
ED Coating
Product Development
Supplier Quality
Customer Quality
ISO
Process Improvement
Process Control
Cost Analysis and Savings
Windows
Excel
Word
Powerpoint
Tally
Personal Information
- Date of Birth: 01/24/1990
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
English
Tamil
Hindi
Disclaimer
I hereby declare that the information contained herein is true & correct to the best of my knowledge and belief.
Timeline
Plant Manager
MAHASAKTHI BIO ENERCON
11.2023 - Current
PLANT MANAGER - Powder Coating
Excel Coats
06.2021 - Current
PLANT MANAGER - Powder Coating
Sunbam Technologies
06.2020 - 05.2021
Production In-charge
SRIRAM ENGINEERS
02.2018 - 12.2019
Junior Engineer Shop Floor & LAB
Yushin India Automotive
04.2016 - 11.2017
Trainee - Cathodic Electro Deposition
Daebu Automotive Seats
4 2012 - 3 2016
Intermediate -
Eden Matric Hr Sec School
High School - undefined
Eden Matric Hr Sec School
Bachelor of Engineering / Mechanical - undefined
Padmavathi Engineering College, Anna University
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