Summary
Overview
Work History
Education
Skills
Accomplishments
Languages
Personal Information
Overseas Exposer
Timeline
Generic
Bala Ramesh Raju

Bala Ramesh Raju

Chennai

Summary

Graduated from NITW in Mechanical Engineering, seasoned and accomplished professional with over 22 years of experience in various Quality functions such as NPD, Project management ,Supplier quality, Plant quality, IATF 16949 certification & Quality Management systems. Previously i have been previously associated with reputed OEM's Such as MAHINDRA,MARUTI SUZUKI,ASHOKLEYLAND, ISUZU MOTORS & currently associated with JOYSON SAFETY SYSTEMS , a Tier1 organization into the safety belts, Airbag & Steering wheel business.
Proficient in Diesel Engine & components, Transmissions & Components of passenger car & Light, medium & Heavy Commercial Vehicles parts development & Post SOP Quality Assurance in both supplier parts & Assembly of Engines , Transmissions & Vehicle Assembly Quality.
Independently handled the BS4 Engine & BS6 Engine parts development projects & Post SOP Quality Assurance.
Proficient in analytical, communication & interpersonal skills which inspires & promotes cohesion and project engagement across all stake holders including executives, team members, cross-functional departments & Suppliers.

Instrumental in implementing and refining quality management systems. Proven track record of leading teams to achieve compliance with industry standards and regulations. Committed to fostering culture of quality and excellence that enhances operational efficiency and product reliability.

Overview

22
22
years of professional experience

Work History

Plant Quality Manager

Joyson Anand Abhishek Safety Systems Pvt Ltd
08.2021 - Current
  • Company Overview: Global Name: Joyson Safety Systems

Job Profile:

  • Customer Handling, In-house Handling & Supplier Management
  • Global reporting
  • QC lab & COP
  • COPQ monitoring & improvement
  • Warranty handling
  • New Projects & Change Management Handling
  • Products: Airbag, Seat Belt & Steering Wheel

Customers Handled: TOYOTA,VW,NISSAN,ISUZU,KIA,DAIMLER,ASHOKLEYLAND,TATA&VECV


Manager (M7) – Supplier Quality Engineering

ISUZU MOTORS INDIA PVT LTD & IEBCI
04.2015 - 01.2021
  • 2.5 Liter Diesel Engine parts around 80 with 25 suppliers were developed & met the project timelines
  • Export heavy vehicle parts around 50 with 12 Suppliers were developed & met the project time lines
  • 37 Suppliers Process, Product improvement & Quality Systems improvement done in line with Isuzu Quality requirements
  • Handled BS6 2.5-liter Engine Parts around 225 & 65 Suppliers development
  • Plant Quality handling for receipt inspection, QC lab handling, Assembly Quality, Engine Testing, Engine Quality issue handling in vehicle & Field issue handling

Manager – CQSQ

ASHOK LEYLAND LTD.
01.2011 - 01.2015
  • Handled 80 Suppliers & 300 Parts of H-series engines, Medium & Heavy Vehicle Parts
  • Supplier defect PPM reduction by Special drive initiatives like 3G, Deep Dive & Quality Gates
  • (PPM reduction from 50K to 3K)
  • Gauge & Fixture improvement for Defect PPM reduction

Dy.Mgr –QAPI

Maruti Suzuki - SUZUKI POWERTRAIN INDIA PVT LTD
09.2005 - 04.2011
  • ISO/TS 16949:2009 certification for Engine & Transmission Plant
  • Quality Management Systems drafting, Implementation & maintenance
  • Zero NC in Surveillance Audit in 2011
  • Developed & Handled 20 Engineers for Process, Product & QMS audits
  • Top 5 Suppliers Quality Systems Improvement
  • New projects Handling & PPAP audits

GET – QA

MAHINDRA & MAHINDRA LTD
01.2004 - 01.2005

Engineer

PLACEBO GEARS & TRANSMISSIONS
01.2003 - 01.2004

Education

B. Tech - Mechanical

NIT
01.2003

Skills

  • Quality Management Systems
  • Customer satisfaction
  • Continual improvement focus
  • Root cause analysis techniques - Global 8D analysis
  • Auditing expertise
  • Auditor certification IATF 16949 & VDA63
  • Knowledge of manufacturing processes
  • Performance monitoring - PPM, COPQ, Warranty analysis
  • Management presentations & Global reporting
  • Basic Quality Tools
  • Testing & QC laboratory handling
  • Conformity of Production
  • Changemanagement
  • Project leadership
  • Strategic thinker
  • Waste reduction techniques

Accomplishments

  • AL - Handled 80 Suppliers & 300 Parts of H-series engines, Medium & Heavy Vehicle Parts.
  • AL - Supplier defect PPM reduction by Special drive initiatives like 3G, Deep Dive & Quality Gates. (PPM reduction from 50K to 3K)
  • AL – Gauge & Fixture improvement for Defect PPM reduction.
  • SPIL - ISO/TS 16949:2009 certification for Engine & Transmission Plant.
  • SPIL – Quality Management Systems drafting, Implementation & maintenance.
  • SPIL – Zero NC in Surveillance Audit in 2011.
  • SPIL - Developed & Handled 20 Engineers for Process, Product & QMS audits.
  • SPIL – Top 5 Suppliers Quality Systems Improvement.
  • SPIL – New projects Handling & PPAP audits.

Languages

Telugu
Hindi
English
Tamil
Japanese

Personal Information

Date of birth: 1977-08-07

Overseas Exposer

  • SPIL – Visited Suzuki Motor Corporation, Japan for 2 months practical training on Powertrain & QMS.
  • SPIL – Visited Magyar Suzuki, Hungary for 1 week for Vehicle Plant Quality feedback on Euro5 engines.
  • ISUZU – Visited Isuzu Motors, Thailand for 1 week for understanding Supplier Quality department activities & Assembly line study.
  • ISUZU – Visited Isuzu Motors, Thailand for 1 week for understanding Heavy vehicle parts assembly for development in India.

Timeline

Plant Quality Manager

Joyson Anand Abhishek Safety Systems Pvt Ltd
08.2021 - Current

Manager (M7) – Supplier Quality Engineering

ISUZU MOTORS INDIA PVT LTD & IEBCI
04.2015 - 01.2021

Manager – CQSQ

ASHOK LEYLAND LTD.
01.2011 - 01.2015

Dy.Mgr –QAPI

Maruti Suzuki - SUZUKI POWERTRAIN INDIA PVT LTD
09.2005 - 04.2011

GET – QA

MAHINDRA & MAHINDRA LTD
01.2004 - 01.2005

Engineer

PLACEBO GEARS & TRANSMISSIONS
01.2003 - 01.2004

B. Tech - Mechanical

NIT
Bala Ramesh Raju