Challen Johnson

Highly skilled New Model Tooling/Product Development Engineer, with experience in designing and developing injection molds for Moriroku Technology-NA, a Tier 1 supplier for Honda.

• Lead mold design reviews and provide technical support during mold fabrication, assembly, and testing phases.
• Collaborate with product designers and mold makers to ensure that mold designs align with product specifications.
• Use CAD Data (Catia and SolidWorks) to review designs and perform checks to ensure molds and parts are to the correct dimensions and tolerances.
• Developed and maintained strong relationships with mold makers, tool shops, and vendors to ensure high-quality materials and good craftsmanship are reflected in the build of all molds.
• Conduct root cause analysis for tooling issues and implement countermeasures to resolve issues or defects.
• Interpret part drawings and specifications to verify dimensions using calipers, micrometers, and gauges.
• Maturate each tool to reflect 100% part accuracy in fit and finish and appearance to the highest customer standards.
• Manage multiple tooling projects among multiple programs, ensuring timely completion.
• Prepare and update documentation for individual molds in all stages of development.
• Prepare and update documentation regarding project status to Honda.
• Provide training to new engineers on mold design and troubleshooting techniques.

An experienced and results-driven Automation Technician with experience in troubleshooting, maintaining, and programming automated systems. Utilizing my strong technical expertise and problem-solving skills to contribute to Moriroku Technology-NA's goal of optimizing all automation processes, systems, and robotics.

• Install, maintain, and troubleshoot PLC-based automated systems in production environments. (Allen-Bradley)
• Program Yaskawa and Star robots to perform different jobs.
• Conduct system tests to verify functionality and resolve any issues, ensuring minimal downtime.
• Support engineering teams with process improvements, equipment upgrades, and troubleshooting.
• Oversee the integration of new automation technologies, and train staff on their use.
• Perform preventive maintenance to reduce equipment failure, and improve reliability.
• Troubleshoot and repair electrical and mechanical components, including sensors, drives, and motors.

Highly skilled and detail-oriented machine maintenance technician with experience maintaining and repairing industrial machinery. Proficient in troubleshooting mechanical and electrical systems, ensuring optimal performance, and performing preventive maintenance. Strong understanding of safety protocols, technical specifications, and diagnostic tools.

• Perform routine maintenance and repairs on various machinery, including Tashiba, Mitsubishi, Milacron, Meiki, and UBE machines.
• Troubleshoot and repair mechanical, electrical, and pneumatic systems.
• Conduct inspections, ensure compliance with safety standards, and maintain accurate maintenance records.
• Assist in the installation and commissioning of new machines and equipment.
• Perform machine calibrations, tests, and adjustments to ensure precision and operational efficiency.

Set up, operate, and troubleshoot plastic injection molding machines, and auxiliary equipment.

• Install and remove molds, adjusting machine settings to optimize cycle times, and ensure part quality.
• Perform start-up and shut-down procedures in accordance with standard operating procedures (SOPs).
• Conduct regular maintenance on machines, tooling, and support equipment to ensure uptime, and reduce scrap.
• Monitor process parameters, and make real-time adjustments to minimize defects and maintain product consistency.
• Record production data, quality metrics, and downtime events in daily logs and digital systems.