Dhivakar S
Section Chief - FATP Engineering
Rajapalaiyam
Summary
Enthusiastic and dedicated engineering professional with almost 10 years’ experience in Electronics Industries in the field of Testing engineering, New Product Introduction and Process engineering. Performance driven and dynamic professional with extensive cross culture experience in Test Engineering, Process Engineering, Equipment Engineering and new product implementation (NPI) on the mobile manufacturing industries. Rich exposure to implementation, monitoring and maintaining manufacturing process in order to achieve the most efficient and cost-effective way of producing the highest quality product possible Variant & Engineering change management from early deployment stage until release to mass manufacturing. Expert in troubleshooting of manufacturing test equipment like Audio testers, Antenna testers, Current testers, MMI testers, Sensor testers and Packaging testing tools. Solid Experience in Engineering Change Management, new product introduction tracking report. Adjective knowledge of Statistics in quality methodologies such as FMEA, Cpk, QEP and Statistical process control.
Overview
11
11
years of professional experience
3
3
Languages
Work History
Department Head - Engineering
Wingtech Mobile Communications India Pvt. Ltd.
01.2024 - Current
- Managed efficient workflows by creating effective schedules and delegating work based on personnel strengths and knowledge.
- Promoted a positive work environment by fostering teamwork, open communication, and recognition of accomplishments among employees.
- Implemented staff training programs that enhanced skills and increased overall productivity within the department.
- Managed over 63 team members
Assistant Manager – Engineering
Celkon Resolute Electronics LLP
03.2023 - 01.2024
- To ensure and drive the team to achieve equipment utilization rate.
- Preparing trials before mass production to study the assembly process and creating LOB.
- Co-ordinate the Engineering change Implementation without affecting the production plan.
- Driving the FPY towards the target and aligning CFT to work on the goal by conducting FPY meeting every day to find out the gaps.
- Responsible for procuring and maintenance of Engineering equipments, accessories and consumables.
- Ensuring the Preventive and Predictive maintenance are being performed on time without affecting the online production.
- Monitor the performance of individual contributors and help improve their professional development and making them to work effectively towards the organizational goals.
- Following up with the ODM and making sure the tools, software and fixtures for the New Product Implementation are ready within the scheduled time.
- Managing Engineering department operating expenses.
- Responsible for leading the project from NPI run till EOL and responsible for continuous improvement in the process.
- Skill development of team members by tracking their performance and arrange training for them according to their skill matrix and reviewing the effectiveness regularly.
- Meeting with the customer every day to understand the performance of the factory process from the customer view and improve it to fulfill their requirement.
- Responsible for maintaining the Engineering department assets.
- Maintaining the repair stocks within the defined limit and making sure the online failures are being cleared on time every day.
- Analyzing the repair data and evaluating the corrective action for the repeated failures with the Process Engineering team.
- Managed over 34 team members
SUPERVISOR - Engineering
Wingtech Mobile Communications India Pvt. Ltd.
05.2019 - 02.2023
- Drive the new project schedule, HW requirements, line installation, line qualification, project regular tracking and updates.
- Playing pivotal role between R&D and factory for the new project transfer from NPI phase to EOL.
- Drive Product KPI's such as FPY, Equipment utilization rate, UPH, Scrap and quality reports.
- Monitor status of all new products and ensure effective execution of projects according to requirement.
- Responsible for purchasing and maintenance of production test equipments.
- Communicating with customer/R&D to get the necessary customer deliverables to kick start the project with CFT like (BOM/SOP/Equipment list/Quality requirements etc.)
- Drive the lead factory to supply the assy & test equipment’s /jigs/fixtures on time in order to make the line infra readiness to meet the demand supply.
- Attending customer calls to update the progress of the production /update the materials supply risks /update the technical issues and provide the updates to the customer until the issue closure.
- Drive the internal CFT team to meet the customer demand.
- Co-ordinate with CFT team to identify the gaps and ensure to fill the gaps in order to meet the customer delivery on time.
- Ensure and monitor to achieve New Product Ramp up as per plan and regularly track status of the project and update.
- Drive the test engineering to achieve the equipment utilization rate and the retest yield.
- Responsible for Engineering Changes/Product SW/Product Labels in product throughout the life cycle.
- Lead the Test Engineering team for the Project equipment Installation, troubleshooting, maintenance, optimization throughout the project life cycle.
- Significant knowledge in SAP for workorder query, BOM query, Stock query.
- Workorder management, Label maintenance and Product data maintenance in MES.
TEST & NPI ENGINEER
Celkon Impex pvt. Ltd.
07.2018 - 04.2019
- Pre-Planning the New Project implementation.
- Hardware & Software installation activities for all variant products.
- Following up the equipment and accessories arrival for the NPI.
- Closely tracking the New product implementation activities.
- Involving of new technology implementation and modification of the existing technology.
- Checking the Health Condition of the Testing Equipment regularly.
- Creating and designing the labels (Giftbox, MRP & Carton box labels).
- Planning for Equipment maintenance and maintenance schedule.
- Coordinate with the customer of the product to run the production line without issues.
- Plan product change over and execute the changeover activities with team.
- Estimating and planning the Equipment Spare and identifying the supplier.
- Involve Customer Audit and Quality internal audits.
Test Technician
Rising Stars Mobiles India Pvt. Ltd.
08.2016 - 06.2018
- To Maintain Automatic Testing Equipment Manufacturing Failure Rate (MFR) with cross functional team to achieve operational area target.
- Testing Equipment and tools installation in the mobile manufacturing line.
- Maintaining the mobile manufacturing equipment like RF testers (ANRITSU, CMW500, Lite point, Agilent/Keysight), Audio testers (ITC, Beijing East, FIH testers), Camera testers, Antenna testers, Current/IDLE testers.
- Coordinate with Product engineer while NPI period for product requirements.
- Installing New lines as per layout & giving suggestions in the layout, supports to meet the production target.
Trainee - Test Dept.
Nokia Solutions & Networks India Pvt. Ltd.
05.2014 - 07.2016
- Involved new Test Equipment installation and New line production installation.
- Preventive maintenance for the equipment to reduce the downtime & MFR.
- Maintain the NPI Lines with less MFR from product ramp-up onwards.
- New firmware installation for upgrade testing process.
- Prepare downtime reports, weekly / monthly trend.
- Responsible for line changeover with in time.
Education
DECE - Electronics And Communications Engineering
P.A.C. Ramasamy Raja Polytechnic College
Rajapalaiyam, India06-2014
SSLC -
Viveka Matriculation Higher Secondary School
Sivagiri04-2011
Skills
- Test Engineering
- Effective problem-solving
- Project Management
- MES Control
- Engineering Change Management
- Decision-making
- New Product Introduction
- Team management
Accomplishments
- Awarded for setting up in the erection of production lines (5 Dispensing lines, 6 Assembly lines & 6 Packing lines) in the new factory.
- Received a best supportive employee award from the Foxconn’s Country head.
- Applauded as a Star Employee in RSMIPL.
- Got a Star Performer Award in Wingtech from the President of Wingtech global.
Timeline
Department Head - Engineering
Wingtech Mobile Communications India Pvt. Ltd.
01.2024 - Current
Assistant Manager – Engineering
Celkon Resolute Electronics LLP
03.2023 - 01.2024
SUPERVISOR - Engineering
Wingtech Mobile Communications India Pvt. Ltd.
05.2019 - 02.2023
TEST & NPI ENGINEER
Celkon Impex pvt. Ltd.
07.2018 - 04.2019
Test Technician
Rising Stars Mobiles India Pvt. Ltd.
08.2016 - 06.2018
Trainee - Test Dept.
Nokia Solutions & Networks India Pvt. Ltd.
05.2014 - 07.2016
DECE - Electronics And Communications Engineering
P.A.C. Ramasamy Raja Polytechnic College
SSLC -
Viveka Matriculation Higher Secondary School
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