DINESH K

Dynamic Design and Development Engineer with a proven track record at Big Bang Boom Solutions Pvt Ltd., specializing in plastic trim design and product lifecycle management. Adept at prototype testing and fostering collaboration within teams, I excel in creating innovative solutions that enhance manufacturability and compliance with industry standards.

• Automotive Plastic Trim Design
• BIW Design
• GD&T

• Recognized for designing a mechanical component that improved product efficiency by 20%.
• Regularly attend workshops to stay updated with the latest in mechanical design techniques.
• Recognized for effective collaboration with teams, leading to successful product launches.

• Tamil
• English
• Hindi

Project - 1: Unmanned Ground Vehicle

• Proactively designed and developed the vehicle's plastic and sheet metal parts to facilitate efficient manufacturing
• Creation of manufacturing drawings as per ASME 14.5Y 2015, with the implementation of GD&T, tolerance, and weld symbols.
• Maintained revisions of drawings in ERP and release the drawings for manufacture.
• Performed tolerance stack-up calculation for drawing to decide the accurate tolerance value.
• Mentored junior resources to create an environment of learning in the team.
• Collaborated effectively with sales teams and application engineers to ensure project goals were met and exceeded.
• Reviewed RFQs and developed tailored designs to meet specific customer dimensional and functional requirements.

Project - 2: Anti - Drone Defense System

• Designed and developed the ADDS system with the MIL2164 standard
• Prepared detailed 2D drawings for individual components, sub-assemblies, and complete assemblies, incorporating GD&T, and surface finish standards
  Analyzed and interpreted customer requirements to develop suitable designs to meet their needs
• Created precise part models, assemblies, and detailed drafts for manufacturing and assembly processes.
• Performed precise tolerance stack-up analysis to ensure optimal assembly fit and function, revised existing components based on customer feedback to enhance performance and meet updated specifications, and developed comprehensive machine layout designs, including center of gravity (CG) and factor of safety (FOS) calculations for individual components
• Generated and managed Bills of Materials (BOM), ensuring accurate integration into respective sales orders.

Project 3: See-Through Armour

• Designed and developed hydraulic drives, ip-rated armored enclosures and detailed precision components to meet stringent customer specifications.
• Collaborated effectively with sales teams and application engineers to ensure project goals were met, and exceeded.
• Released customized mechanical seals, ensuring they met precise customer dimensional requirements for optimal functionality
• Created and refined 3D models, producing comprehensive manufacturing drawings for precision components.
• Managed and maintained design documentation within the PLM system for easy retrieval and future use.
• Liaised with the sales team to interpret and clarify customer feedback, ensuring design accuracy and customer satisfaction.
• Reviewed RFQs and developed tailored designs to meet specific customer dimensional and functional requirements.

Project 4: Car Hood Design

• Designed the inner and outer panels of a car hood based on the given Class-A surface of the outer panel, using sheet metal standards, considering the tool path for manufacturing
• Ensuring the hood meets both functional and safety requirements for both passengers and pedestrians
• Assembling the inner end and outer panels through the hemming process, and integrating essential components such as hinges, strikers, and reinforcements.

Project 4: Car Fender

• Designed a car front fender considering the drip area from Class A surface.
• Including the A-pillar mounting, drip area, cutout portion for mirror mounting, splash and baffle mounting, bumper mounting, and sill mounting.

Project 5: Car door trim

• Utilized a given Class A surface as the foundation for creating a detailed solid model of a car door trim
• Incorporated necessary attachment features within the solid model
• Employed a structured approach to the project
• The process involved segmenting the trim into key components: Lower Substrate, Door Armrest, Armrest Upholstery, Map Pocket, and Bottle Holder.