HARIBABU SANGARACHARY
Salem
Summary
Versatile and results-driven Technical Leader with over 30 years of extensive experience in yarn manufacturing and processing. Expert in knitting and weaving yarn production, specializing in Viscose, Modal, PC blends, value-added yarns, TFO yarn, core-spun yarn with spandex, and zero-twist yarn. Adept at identifying challenges, resolving complex technical issues, and implementing effective risk mitigation strategies. Skilled in KPI analysis, process optimization, and corrective action planning to drive operational excellence. A motivating and engaging supervisor with a strong track record of training, coaching, and developing high-performing teams to achieve business goals.
Overview
35
35
years of professional experience
Work History
General Manager
Dharanidara Spinning Mills Pvt. Ltd.
02.2023 - Current
- Total Spindles - 22,248
- Overall responsibility for planning, managing, and optimizing production, maintenance, quality operations, and continuous improvement initiatives within the spinning plant.
- Extensive experience in manufacturing value-added yarns across a count range of Ne 10s to 20s.
- Specialized in Core Spun Yarn production using Polyester and Poly blends such as PC, PV, and Modal, utilizing virgin, recycled PSF, and dope-dyed fibers
- Hands-on expertise in processing specialty fibers including Banana fiber, Tencel, and linen-cotton blends.
- Proven ability to lead cross-functional teams, enhance operational efficiency, and drive innovation in spinning technology and product development.
Senior General Manger
MM Yarns Group of Mills
03.2021 - 01.2023
- Oversaw production, maintenance, quality, and continuous improvement across multiple spinning units.
- Produced combed and compact knitting yarns (Ne 20s to 40s).
- Managed operations at the following plants:
Dhruv Cotton Processor – 25,536 spindles
MM Yarns Pvt. Ltd. – 51,072 spindles
Tribhuvan Spintex Pvt. Ltd. – 33,120 spindles
Raghav Cots Pvt. Ltd. – 20,064 spindles - Focused on process optimization, team coordination, and quality consistency.
General Manager
Sitaram Spinners Pvt Ltd
03.2009 - 05.2020
- Managed production, maintenance, and quality operations in a spinning plant.
- Successfully developed value-added yarns including RoCoS Compact, TFO, Zero Twist, Grindle (in Spinning Frame), Eli Twist Compact, Core Spun, Slub Yarns, Modal and PC blends.
- Scaled Core Spun Yarn production from zero to 35,000 spindles within 15 months.
- Led spinning project setups:
32,640 spindles in 2011
21,888 spindles in 2019 - Oversaw and coordinated operations across 78,480 spindles (18,480 + 32,640 + 27,360).
Factory Manager
Gangotri Textiles Limited
03.2008 - 03.2009
- Monitored and maintained quality standards across all production stages.
- Integrated customer feedback into processes and implemented preventive quality measures.
- Successfully executed erection and commissioning of a new 6,000-spindle plant for PC blend yarn production.
Technical Manager
Balabalajee Textile Limited
02.2007 - 02.2008
- Led erection and commissioning of 18,000 spindles out of a 24,000-spindle ring spinning project.
- Set up production processes and quality assurance systems for fine combed yarn counts: 55s CHT, 60s CW, 80s CW, and 92s CW for the weaving market.
Manager (Production and Training)
Maxwell Industries Limited
11.1995 - 01.2007
- Handled knitting yarn production (30s CH to 40s CH).
- Managed quality assurance through internal audits, on-site evaluations, and customer feedback.
- Served as ISO 9000 QMS Coordinator.
- Led orientation and training for 300+ new employees annually.
- Assessed training outcomes and recommended improvements to enhance program effectiveness.
Spinning Supervisor
Sholingar Textiles Limited
04.1991 - 10.1995
- Oversaw production and quality assurance for fine combed yarns including 20s CW, 30s CW, 40s CW, 55s KHT, 63s KW, 60s CW, and 80s CW (Giza) for the weaving market.
- Maintained high standards in process control and product consistency for premium yarn counts.
Shift Supervisor
G.V.D Textiles (A Unit of Varadaraja Mills Ltd))
09.1990 - 03.1991
Education
Diploma - Textile Technology
Rukmini Shanmugam Polytechnic
Madurai04-1989
Sourashtra Higher Secondary School
Madurai01.1986
Skills
- Team Leadership
- Multi-tasking Efficiency
- Project Management
- Effective Communication
- Training & Development
- Goal Achievement
- Product Development
- Coaching & Mentoring
- Process Optimization
- Strategic Planning
- Conflict Resolution
- Time Management
LANGUAGES
Tamil
Telugu
English
Hindi
Reference
• Mr. Kiran Hanchette, ATE
• Mr. M. Bala Subramaniam, VOLTAS
• Mr. M.K. Ganesh Bapu, CEO
Timeline
General Manager
Dharanidara Spinning Mills Pvt. Ltd.
02.2023 - Current
Senior General Manger
MM Yarns Group of Mills
03.2021 - 01.2023
General Manager
Sitaram Spinners Pvt Ltd
03.2009 - 05.2020
Factory Manager
Gangotri Textiles Limited
03.2008 - 03.2009
Technical Manager
Balabalajee Textile Limited
02.2007 - 02.2008
Manager (Production and Training)
Maxwell Industries Limited
11.1995 - 01.2007
Spinning Supervisor
Sholingar Textiles Limited
04.1991 - 10.1995
Shift Supervisor
G.V.D Textiles (A Unit of Varadaraja Mills Ltd))
09.1990 - 03.1991
Diploma - Textile Technology
Rukmini Shanmugam Polytechnic
Sourashtra Higher Secondary School
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