Junior Engineer with 16+ years of experience in Automobile and EMS manufacturing. Expertise in machine troubleshooting, PLC systems, process improvement, and shift operations management. Proven ability to lead teams, reduce downtime, and improve OEE through effective root cause analysis and automation optimization.
Overview
1
1
Language
16
16
years of professional experience
Work History
Junior Engineer
Salcomp Technology India Pvt Ltd
04.2017 - Current
Handling the NPI projects and run the Engineering build (EVT, PVT, PRQ and MP).
Handling and Troubleshooting Automation SPM Machines like Pick and place machines (ABB, EPSON, YAMAHA), Gluing machine, Laser Etching machine, AIM machines and CCD machines.
Maintaining the Machine yield and cycle time to achieve the UPH on hourly basis in NPI.
Lead automation team during shift operations to ensure zero production stoppage
Monitor and improve OEE, MTTR, MTBF
Troubleshoot the problem in machine and done the FA and implement the CA in permanent basis.
Implementing the POKE-YOKE in machine and check the fool proof and avoid the unnecessary breakdowns.
Handling the customers at critical situation and close the NC points with CFT team.
Drive CFT to reduce process failures and achieve the Yield.
Maintained documentation for Automation equipment like preventive maintenance check sheet, breakdown logs, part replacements, and calibration, machine history records and Service reports in accordance with ISO and IPC standards.
Conduct periodic audits of maintenance recordsto ensure traceability, completeness and compliance with internal and customer quality standards.
Root Cause Analysis (RCA) & CAPA
Pneumatics & Servo
Drive the team to achieve the KPI.
Collaborated with engineering team to determine project specifications.
Asst Engineer Maintenance
JCBL Marrel Tippers India Pvt Ltd
03.2015 - 02.2017
Installed, maintained and electrical & mechanical systems, equipment and
Component to ensure compliance with code and standards.
Diagnosed and resolved complex mechanical and electrical issues, reducing machine downtime by 0.9%.
Worked with project managers to develop implement strategies for cast saving and resorts optimization.
Monitored and managed the team’s performance to ensure the safety and quality standard were met side.
Analyze maintenance data to identify the areas of improvement and develop strategies to achieve efficiency goals.
Developed and implemented a comprehensive preventive maintenance plan that reduced emergency repair costs by 0.5%.
Established a system for tracking inventory and supplies, improving accuracy and reducing restocking costs by 0.2%.
Supervised the renovation of the facility, ensuring completion of the project within budget and schedule.
Electrical Maintenance Technician
Autoneum Nittoku Automotive soundproof Indpvt ltd
08.2011 - 02.2015
Operation knowledge of High Pressure water jet and press machine 400 ton .
Conveyor maintenance like casting cooling conveyor, belt conveyer, screw conveyer, bucket elevators.
Utility equipment like pumps, cooling towers, compressor.
Vibratory machines like vibrators, shakeout.
Dust collector system.
Overhead cranes, hoists up to 01 ton to 10 tonS.
Good knowledge of Substation 11kv/440v.
Well knowledge of LPG yard.
Preventive and Routine Maintenance of Manufacturing Equipment’s