MUKESH KANNA S D
Chennai
Summary
Certified automation engineer with a C license, offering 14 years of utility maintenance experience. Demonstrates strong problem-solving abilities, a keen willingness to learn, and excellent communication skills. Positioned to contribute to team success and drive positive outcomes. Embraces new challenges with unwavering dedication and enthusiasm to propel organizational objectives forward.
Overview
14
14
years of professional experience
Work History
Assistant Manager - Maintenance Planner
ZF CVCS India
- Current
- To Control all India plant R&M cost by monitoring the consumption report
- Prepared maintenance stores stock, PR, PM and documents in SAP Module
- Tracked the progress for delivery of spares in accordance with listed lead time and ensured the completion of purchase orders
- Audit related documents preparing and verifying for customer audits
- Third Party power purchase budgeting activity
- Responsible for Weekly review report collect the data from all plants and compile and showcase it to management
- Conducting monthly review and support to improve for the projects
- Sustainability initiatives need to be monitor and drive accordingly
- Statutory compliance documents maintaining as per plan.
Senior Engineer - Maintenance
Royal Enfield, A Unit of Eicher Motor Ltd
10.2017 - 06.2024
- Implemented SAP manufacturing module in every part of operational activities and implemented the culture of working within the framework of TPM, Kaizen, 5S, 7QC, and 8D Methodology in the organization
- Prepared maintenance stores stock, PR, PM and documents in SAP Module
- DAP documents for machine inspection
- Tracked the progress for delivery of spares in accordance with listed lead time and ensured the completion of purchase orders
- Performed Calibration maintenance for the 300+ Instruments to minimize production downtime and to improve instrument quality standard
- Responsible for handling Breakdown & Preventive Maintenance in DC Nut runner and Maintaining record for Torque and Instrument details
- Responsible for handling Breakdown & Preventive Maintenance in Machine shop and Engine Assembly
- Handling Engine Assy compressor, Substation, lifts and other utility equipment’s
- Lead maintenance technician to deliver equipment maintenance, machine troubleshooting, and equipment breakdown investigation
- Developed maintenance strategies surrounding the installation, upkeep and commissioning of mechanical equipment
- Performed predictive maintenance following the written procedure, job plan to minimize production downtime and to improve equipment reliability
- Resolved SAP issues related to master data maintenance, PR, PO creation, reservation creation & goods issue monitoring.
Engineer - Maintenance
MAE, A Unit of Samvardhana Motherson Group
02.2017 - 09.2017
- Reviewed production schedules, engineering specifications, process flows, and other information to understand methods that were applied and activities that took place in manufacturing and services
- Worked cross functionally to implement cost reduction, methods and product improvements, and to support prototype and production build activities
- Led maintenance technician to deliver equipment maintenance, machine troubleshooting, and equipment breakdown investigation
- Reduced unplanned down time, increased planned works, and implemented cost reduction & productivity improvements
- Developed maintenance strategies surrounding the installation, upkeep and commissioning of mechanical equipment
- Conferred with clients about product specifications, vendors about purchases, management personnel about manufacturing capabilities, and staff about the status of projects
- Performed commissioning of Shot Blast Individually with Programming, Soft Blast Machine Commissioning, and Extrusion Line Commissioning
- Power saving project coordinator Sodium Vapour to LED Light converted in shop floor
- Maintain DG, Compressor, Fork Lift and UPS
- Monitor reading for EB, DG fuel consumption and its units
- ETP & STP plant supporting and daily document review with Supplier.
Assistant Engineer - Maintenance
Roop Automotives Ltd
06.2014 - 01.2017
- Implemented TPM concepts and conditioned monitor methods for achieving targeted maintenance efficiency
- Maintain DG, Compressor, Fork Lift and UPS
- Monitor reading for EB, DG fuel consumption and its units
- Led maintenance technician to deliver equipment maintenance, machine troubleshooting, and equipment breakdown investigation for machine shop machines like BFW, GD weiler and LMW
- Achieved targeted goals in machine availability and maintenance repair cost targets
- Monitored all equipment on production line and made necessary adjustments and repairs to maintain smooth running of the line
- Ensured that production targets were met in respect of efficiency, minimum wastage, and operating rates
- Implemented the regular preventive maintenance program and recommended any additional needs not included in the preventive maintenance programs
- Coordinated the preventative action to limit wear and tear of machinery, as to extend the lifespan of equipment/supplies
- Performed new SPM Machine commissioning
- Changed the line process within 3 days for 3 cells
- Spearheaded CNC Machine Idle Cutoff projects over 200 machines
- Maintain DG, Compressor, Fork Lift and UPS
- Monitor reading for EB, DG fuel consumption and its units
- ETP & STP plant supporting and daily document review with Supplier.
Technician Trainee - Maintenance
Wabco India Ltd
02.2012 - 06.2014
Diploma Trainee - Maintenance
Sundaram Fasteners Ltd
06.2010 - 02.2012
Education
MBA - Business Administration And Management
Madras University
12.2020
BBA in Business Administration - undefined
Madras University
01.2014
Diploma in Electrical Engineering - undefined
AMS Polytechnic College
01.2010
Skills
- Machine Inspection
- Machine Installation & Commissioning
- Documentation
- Electrical Nutrunner
- Pneumatic Nutrunner
- Utility Maintenance
- Preventive Maintenance
- PLC Program
- LabVIEW Application
Careeraccomplishments
- Led the successful conversion of a Conveyor Washing Machine into a Bin Washing Machine, resulting in a cost savings of 25 Lakhs and driving operational efficiency. Utilized the support of the TPM team and leveraged a proven mechanical design from a similar machine.
- Implemented comprehensive inventory control for plant maintenance, reducing inventory value from 2 Crores to 1 Crores and increasing budget allocation from 20 Lakhs to 40 Lakhs per month for reservation.
- Enhanced production output from 80 to 90 units per day through the strategic implementation of a new layout, including cable laying and machine installation, and by assembling a dedicated team that worked around the clock to drive success
- Boosted productivity and reduced power consumption by providing a backup power source for the HMI in CNC Machines
- Demonstrated resourcefulness and cost-saving expertise by successfully completing commissioning and programming for a Shot Blast Machine without external support, resulting in a 3 Lakh cost savings.
- Resolved the issue of oil entering and disrupting the display of a Mark Sprayer marking machine, preventing line stoppages and saving 50,000 INR/Machine.
- Improved cycle time for a runout machine from 36 seconds to 28 seconds through targeted optimization of the scanner position based on component loading position
- Effectively eliminated a recurring issue of oil missing or double oil filling, that previously occurred at a rate of 5 per month to zero
- Recognized for leadership and excellence with the ICQCC Winner award for SGA in 2021 and the Trail Blazer Award in 2020
Awardsrecognitions
- Achieved ICQCC2021 for SGA Competition
- Successfully completed various cost saving projects and won Trail Blazer Award
Profilesynopsis
Detailed Competencies: Manufacturing Operations, Production Scheduling, Resource Allocation, Project Execution, Continuous Improvement, Inventory Control, Equipment Maintenance, RCA & Resolution, Safety Focused, Interpersonal, Excellent Communication, Critical Thinking, Leadership Skills
Timeline
Senior Engineer - Maintenance
Royal Enfield, A Unit of Eicher Motor Ltd
10.2017 - 06.2024
Engineer - Maintenance
MAE, A Unit of Samvardhana Motherson Group
02.2017 - 09.2017
Assistant Engineer - Maintenance
Roop Automotives Ltd
06.2014 - 01.2017
Technician Trainee - Maintenance
Wabco India Ltd
02.2012 - 06.2014
Diploma Trainee - Maintenance
Sundaram Fasteners Ltd
06.2010 - 02.2012
Assistant Manager - Maintenance Planner
ZF CVCS India
- Current
MBA - Business Administration And Management
Madras University
BBA in Business Administration - undefined
Madras University
Diploma in Electrical Engineering - undefined
AMS Polytechnic College
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