N. GUNASEKARAN
Surface Treatment Manager
Kanchipuram
Summary
Seasoned Production and Surface Treatment Professional with 25 years in automotive and metal finishing. Specializes in GEOME Coating, Zinc Plating, Electroplating, and Chemical Process Control. Expertise includes establishing new coating lines, optimizing processes, and ensuring quality and environmental compliance. Effectively leads teams of 100-200, driving production operations to meet customer requirements and international standards.
Overview
3
3
Languages
5
5
Certifications
28
28
years of professional experience
Work History
Senior Manager – Production
Taeyang Metal India Pvt. Ltd.
10.2011 - Current
- Lead complete production operations of Surface Treatment Division.
- Manage GEOME Coating and Zinc Plating processes.
- Monitored production planning and daily manufacturing schedules to ensure timely delivery.
- Ensure process compliance with customer specifications.
- Improve productivity, quality, and process efficiency.
- Lead manpower planning and shop-floor management.
- Coordinated with customers and suppliers for technical support to enhance service quality.
- Ensure compliance with ISO, IATF, and Environmental Management Systems.
- Supervised maintenance of ETP, STP, RO, and LPG systems to maintain operational reliability.
- Lead continuous improvement initiatives.
- Major Achievements
- Successfully established and stabilized GEOME Coating operations.
- Improved production efficiency through process optimization.
- Reduced process deviations using standard operating procedures.
- Developed strong customer confidence through quality improvements.
Senior Laboratory Analyst (Reel to Reel Plating)
Interplex Electronics India Pvt. Ltd.
08.2009 - 10.2011
- Process validation for Reel-to-Replating.
- Conducted chemical analysis of plating baths to ensure optimal composition and performance.
- Gold solution testing using AAS.
- Hull Cell testing.
- Performed bath impurity analysis to maintain quality standards and plating efficacy.
- Monitored H2 density and bath chemistry to ensure compliance with safety and operational guidelines.
- Operation of DM Water Plant.
- Operation of ETP and STP.
- Performed plating processes to meet production standards.
Junior Engineer
Taeyang Metal India Pvt. Ltd.
12.2006 - 08.2009
- Prepared chemicals and documented production processes to facilitate efficient production planning.
- Controlled zinc plating process to ensure uniform coating quality. process control, GEOME Coating process.
- Inspected incoming chemicals and managed Kanban inventory to ensure material availability.
- Conducted salt spray testing to evaluate corrosion resistance of coatings., Implemented hull cell testing to determine optimal plating conditions., Shop-floor 5S implementation.
Shift Incharge
HMF Pvt. Ltd.
10.2002 - 11.2006
- Performed nickel plating on metal surfaces to enhance durability.
- Oversaw zinc plating operations to ensure quality and efficiency.
- Self-motivated, with a strong sense of personal responsibility.
- Worked effectively in fast-paced environments.
- Skilled at working independently and collaboratively in a team environment.
Electroplater
Al-Ahleia Switch Gear Co.
03.2003 - 09.2003
- Executed silver plating processes on various components.
- Conducted phosphating treatments for surface preparation.
- Operated electroplating machinery to enhance product durability and quality.
- Ensured compliance with safety protocols during plating processes to maintain workplace safety.
- Conducted routine maintenance on plating equipment to minimize downtime and improve efficiency.
Company Apprentice
SABWABCO India Ltd.
09.1999 - 09.2002
- Performed zinc plating on metal parts to enhance corrosion resistance.
- Conducted maintenance on baths to ensure optimal performance and safety.
- Assisted in daily operations by learning and applying safety protocols effectively.
- Supported team members in executing routine tasks, enhancing workflow efficiency.
- Adapted quickly to new tools and systems, ensuring smooth operational procedures.
Electroplater
TVS Suzuki Ltd.
09.1998 - 06.1999
- Applied chrome plating to enhance surface durability and appearance.
- Executed anodizing processes to increase surface hardness.
- Operated electroplating equipment to ensure consistent metal coatings on various components.
- Monitored plating processes for quality assurance, adhering to industry standards and safety protocols.
- Conducted routine maintenance on electroplating machinery to minimize downtime and enhance productivity.
Education
Master of Arts - Economics
University of Madras
Bachelor of Business Administration - undefined
University of Madras
Diploma in Mechanical Engineering - undefined
Institute of Mechanical Engineers
ITI – Electroplating - undefined
Government ITI
North ChennaiSkills
Surface Treatment
Metal plating
Advanced plating techniques
Industrial engineering
Process optimization
Operations oversight
Operations planning
Logistics management
Logistics support
Resource allocation
Material accountability
Report oversight
Data-driven decisions
Budgeting
Cost management
Time optimization
Problem resolution
Problem-solving
Analytical skills
Collaborative teamwork
Interdepartmental communication
Training development
Work prioritization
Documentation management
Certification
GEOME Coating Training – South Korea (NDS Japan)
Declaration
I hereby declare that the particulars given above are true and correct to the best of my knowledge and belief. Thanking you. Date: Yours Faithfully, Place: KANCHIPURAM. N. GUNASEKARAN
QUALITY SYSTEMS
- IATF16949, ISO9001, ISO14001, OHSAS18001.
- Member of the implementation team for certification audits.
COMPUTER SKILLS
Microsoft Office
PERSONAL DETAILS
- Date of Birth: 25 June 1979
- Marital Status: Married
Timeline
Senior Manager – Production
Taeyang Metal India Pvt. Ltd.
10.2011 - Current
Senior Laboratory Analyst (Reel to Reel Plating)
Interplex Electronics India Pvt. Ltd.
08.2009 - 10.2011
Junior Engineer
Taeyang Metal India Pvt. Ltd.
12.2006 - 08.2009
Electroplater
Al-Ahleia Switch Gear Co.
03.2003 - 09.2003
Shift Incharge
HMF Pvt. Ltd.
10.2002 - 11.2006
Company Apprentice
SABWABCO India Ltd.
09.1999 - 09.2002
Electroplater
TVS Suzuki Ltd.
09.1998 - 06.1999
ITI – Electroplating - undefined
Government ITI
Diploma in Mechanical Engineering - undefined
Institute of Mechanical Engineers
Bachelor of Business Administration - undefined
University of Madras
Master of Arts - Economics
University of Madras