NARAYANA ALWAR
Executive - Truck Bus Radial Manufacturing
Chennai
Summary
Results-driven Manufacturing Professional with 13 years of progressive experience in the tyre manufacturing industry at Apollo Tyres Ltd., including international manufacturing exposure in Hungary. Experienced in leading high-volume manufacturing operations across 23 production lines, delivering 14,000 tyres/day (697 MT/day) while managing manufacturing activities involving 300+ operators.
Expertise in Calendaring, Extrusion, Belt Cutters, Slitters, Bead Preparation, Lean Manufacturing, TPM, TQM, Kaizen, Production Planning, SAP, Oracle, MES and AMES. Proven record of improving manufacturing efficiency through continuous improvement initiatives, maintaining 725 accident-free days, and consistently delivering superior quality, productivity, and operational excellence. Professional executive with extensive experience in shaping corporate strategy and achieving business objectives. Known for collaborative approach and delivering impactful results through team synergy and strategic planning. Highly adaptable, with expertise in financial oversight and operational management, ensuring sustainable growth and organizational effectiveness.
Overview
3
3
Certifications
14
14
years of professional experience
Work History
Senior Executive Officer
Apollo Tyres
Chennai
02.2023 - Current
- Led strategic initiatives to enhance operational efficiency across multiple departments.
- Developed and implemented policies to optimize supply chain management processes.
- Mentored cross-functional teams, fostering collaboration and driving project success.
- Analyzed market trends to inform product development and competitive strategy decisions.
Management Engineer
Apollo Tyres
Hungary
10.2022 - 01.2023
- Led process optimization initiatives, enhancing operational efficiency across multiple departments.
- Developed and implemented strategic plans to improve project delivery timelines and resource allocation.
- Analyzed production data, identifying trends and recommending improvements for cost reduction.
- Collaborated with cross-functional teams to streamline workflows and eliminate bottlenecks in operations.
Executive
Apollo Tyres
Chennai
03.2021 - 10.2022
- Led cross-functional teams to enhance operational efficiency and streamline processes.
- Developed and implemented strategic initiatives to drive business growth and market expansion.
- Oversaw budget management, ensuring alignment with corporate financial objectives and resource allocation.
- Mentored junior executives, fostering professional development and enhancing team performance.
- Presented strategic plans to senior leadership, facilitating informed decision-making on key initiatives.
Shift Leader
Apollo Tyres
Chennai
04.2016 - 02.2021
- Supervised daily operations, ensuring adherence to safety protocols and operational standards.
- Trained and mentored team members on equipment handling and process efficiency.
- Optimized workflow by implementing best practices in production scheduling and inventory management.
- Managed shift operations, supplied resources and monitored team performance to keep business profitable and running smoothly.
- Resolved conflicts between team members in a professional manner, preserving strong working relationships in the process.
Team Member
Apollo Tyres
Chennai
10.2015 - 04.2016
- Identified process inefficiencies and recommended improvements to enhance productivity.
- Trained new employees on operational processes and safety procedures, fostering a collaborative environment.
- Supported team initiatives aimed at reducing waste and improving overall manufacturing efficiency.
- Executed quality control measures to ensure product standards met specifications.
- Collaborated with team members to optimize production workflows and enhance efficiency.
Team Member Trainee
Apollo Tyres
Chennai
04.2013 - 10.2015
- Operated machinery to maintain production efficiency and quality standards.
- Resolved operational issues quickly by identifying root causes and implementing corrective actions promptly.
- Kept work areas clean, organized, and safe to promote efficiency and team safety.
- Participated in regular training sessions to enhance skills and stay updated on industry best practices.
Team Member - Manufacturing
Delphi - TVS
Chennai
05.2012 - 04.2013
- Worked on inventory management; Maintained the fuel injection productivity; Controlled the Teepc in machines
- Operated and maintained production machinery to ensure efficient manufacturing processes.
- Organized work to meet demanding production goals.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
Education
Bachelor of Technology - Electrical And Electronics Engineering
SRM University Chennai
Chennai, India01-2019
Diploma - Electrical And Electronics Engineering
Jayaraj Annapackiam CSI Polytechnic College
Nazerath, Thoothukudi04-2013
Skills
Production Planning & Control
Process & Profitability Improvements
Lean Manufacturing
Manpower Management
Safety Management
Communicator
Certification
AutoCAD in Electrical
Projects
- Completed project of FY22 on 'Fabric Scrap Reduction' from 0.018% to 0.014%; achieved Rs.1,35,000/- savings successfully in the organization as the outcome of the project.
- Completed project of FY23 on '5S improvement' from 76% to 80%.
- Completed project of FY24 on 'Size out materials reduction' from 40 No's to 5 No's.
- Completed project of FY25 on 'High risk elimination in Belt cutters machines' from 12 No's to 0 No's.
- Completed project of FY26 on 'TEEPc improvement in Belt cutter from 39% to 42%.
Timeline
Senior Executive Officer
Apollo Tyres
02.2023 - Current
Management Engineer
Apollo Tyres
10.2022 - 01.2023
Executive
Apollo Tyres
03.2021 - 10.2022
Shift Leader
Apollo Tyres
04.2016 - 02.2021
Team Member
Apollo Tyres
10.2015 - 04.2016
Team Member Trainee
Apollo Tyres
04.2013 - 10.2015
Team Member - Manufacturing
Delphi - TVS
05.2012 - 04.2013
AutoCAD in Electrical
05-2010
Type Writing Senior Grade Tamil
08-2009
Type Writing Senior Grade English
08-2008
Bachelor of Technology - Electrical And Electronics Engineering
SRM University Chennai
Diploma - Electrical And Electronics Engineering
Jayaraj Annapackiam CSI Polytechnic College