Nirmal RM
Deputy Manager - Mechanical
Kovilpatti
Summary
Intend to build a career with a leading company in a high-tech environment with dedicated and committed people that will help me fully explore and realize my potential. Willingness to work as a key partner in a challenging and creative environment.
Overview
2
2
Languages
19
19
years of professional experience
Work History
Deputy Manager-Mechanical
Dalmia Cement Bharat Limited
04.2022 - Current
- Performed preventive, predictive, and breakdown maintenance tasks for the raw material handling section and packing plant.
- Circular Stacker (1200TPH) & Reclaimer (600TPH) – (Shenyang – China)
- Additive Stacker (500 TPH) & Reclaimer - (150TPH) – (Shenyang – China)
- Coal Stacker (1200 TPH) & Reclaimer - (150TPH) – (Shenyang – China)
- Truck Tippler - 2 Nos. (100 TPH X 2) - (Perfect Hydraulics)
- Roto Packer 16 Spout - 2 Nos. (240 TPH x2) - (Beumer)
- Truck Loading Machine - 6 Nos (100 TPH x 6) - (Beumer)
- Utilized SAP PM Module to streamline maintenance processes.
- Proud with to be safety steward.
- Certified Trainer for scaffolding arrangement.
Asst. Manager-Mechanical – Raw Material Handling
Dalmia Cement Bharat Limited
04.2018 - 01.2022
- 5 years in Raw Material Handling Maintenance.
- 7 years in Packing Plant Operation and Maintenance.
- Managing Operation and Maintenance of the Packing Plant Section.
- Implemented power-saving initiatives to reduce energy consumption.
- Executed cost reduction programs to optimize budget management.
- Training Subordinates about safety practices.
Sr. Engineer – Packing Plant Operation & Maintenance
Dalmia Cement Bharat Ltd
04.2015 - 01.2018
- Packing Plant, Roto Packer – 3 Nos. (16 Spouts, 240 TPH) - (EEL)
- Loaded trucks with materials for transportation to ensure timely delivery. – 8 Nos. (EEL) to achieve trouble free plant running and to achieve the maximum equipment reliability and availability
- Experience in SAP PM module, spare planning and budget planning
- Managed daily manpower and material planning, inventory control, and indenting to optimize resource allocation.
- Implemented IMS and maintained safety practices and documentation in compliance with ISO 9000, 14000, and OHSAS 18000 standards.
GET & Engineer – Maintenance Mechanical
Jaypee Gujarat Cement Limited
10.2007 - 01.2011
- Managed operation and maintenance of cement mill and packing plant section.
- Cement Mill (Ball Mill-150 TPH) – L&T
- Packing Plant, Roto Packer – 2 Nos. (12 Spouts, 150 TPH) - (ETIL)
- Executed truck loading operations for six trucks at ETIL, facilitating efficient transportation.
- Clinker bulk loading spouts, 2 Nos. – DCL India
- Cement silo extraction & Bulk loading system
- 2 years in Fabrication and Erection of steel structure Cement Industry
- Executed operation and maintenance for cement ball mill and packing plant over 2 years.
Education
B.E - Mechanical Engineering
Raja College of Engineering and Technology
Madurai, Tamil Nadu01-2007
Diploma - Automobile Engineering
Lakshmi Ammal Polytechnic College
Kovilpatti, Tamil NaduH.S.C. - undefined
S.B.K. Higher Secondary School
Aruppukottai, Tamil Nadu01-2002
S.S.L.C - undefined
S.B.K. Higher Secondary School
Aruppukottai, Tamil Nadu01-2000
Skills
SAP PM & MM Module, MS-Office & AutoCAD
Cost analysis and savings
Operations management
Performance improvements
Accomplishments
- Reclaimer chain life increased implemented the innovative ideas for chain rotation method.
- Packing Plant Bag burstage reduced from 1.67 % to 0.20%
- Power reduced from 2.3 to 0.85 Kwh/Ton
- 5S implemented and achieved the Role model plant.
- Truck loader Modified from hanging type to luffing type.
- Spout aeration system implemented for Roto packers.
- Interconnecting the packer circuit from single belt bucket elevator.
- Cement silo cleaning & Open airslide replacement work done within 12 days through Cardex blasting system
Timeline
Deputy Manager-Mechanical
Dalmia Cement Bharat Limited
04.2022 - Current
Asst. Manager-Mechanical – Raw Material Handling
Dalmia Cement Bharat Limited
04.2018 - 01.2022
Sr. Engineer – Packing Plant Operation & Maintenance
Dalmia Cement Bharat Ltd
04.2015 - 01.2018
GET & Engineer – Maintenance Mechanical
Jaypee Gujarat Cement Limited
10.2007 - 01.2011
S.S.L.C - undefined
S.B.K. Higher Secondary School
H.S.C. - undefined
S.B.K. Higher Secondary School
Diploma - Automobile Engineering
Lakshmi Ammal Polytechnic College
B.E - Mechanical Engineering
Raja College of Engineering and Technology
DECLARATION
I solemnly declare that a fore said details are truth to my belief and conscience. Place: Ariyalur – Tamilnadu Date: 2024-06-13 Yours truly, (R.M. NIRMAL)
Summary of Skills
Competent & result oriented Deputy Manager (Mechanical) with an experience of 15 years + currently at Dalmia cement Bharat Ltd.
PERSONAL DETAILS
- Name: Nirmal. R.M.
- Father's Name: Murugavel. M.R.
- Date of Birth: 1985-06-07
- Sex: Male
- Marital Status: Married
- Nationality: Indian
- Current Salary: 14.25 Lac per Annum.
- Expected Salary: Negotiable
- Passport Details: R0980364 – Valid upto:2027-05-15
Achievements
- Increased the service life of the reclaimer rack car chain by implementing an innovative chain rotation method.
- Extended the service life of the reclaimer scraper chain by introducing an innovative chain interchange method.
- Enhanced the service life of the circular reclaimer discharge chute from 8 months to 1.5 years.
- Reduced packing plant bag burstage from 1.67% to 0.20%.
- Reduced power consumption from 2.3 kWh/ton to 0.85 kWh/ton.
- Modified the truck loader from a hanging type to a luffing type, eliminating frequent hoist motor failures.
- Implemented a spout aeration system for roto packers, improving productivity and eliminating bag rounding issues.
- Integrated the packer circuit with a single belt bucket elevator, improving operational efficiency.
- Successfully completed cement silo cleaning and open airslide replacement within 12 days using the Cardox blasting system, significantly reducing shutdown time.