P. SELVAMANI

Clients: Airtel, Sun Direct, Dialog, TSMT

Processes: Powder Coating, Injection Moulding, Stamping

• Performed in-process quality inspections and maintained comprehensive trend analysis charts.
• Led internal quality audits; reviewed calibration schedules and ensured compliance with ISO documentation standards.
• Oversaw salt spray testing procedures and validated powder coating processes to meet durability standards.
• Developed quality documentation for new product introductions and provided technical support during NPD phases.
• Resolved customer complaints through root cause analysis and corrective actions, resulting in reduced PPM rates.
• Supervised supplier quality audits and ensured timely closure of non-conformities (NCs).
• Developed comprehensive quality assurance plans, ensuring compliance with industry standards and regulations.
• Drove standardization efforts across multiple production lines to ensure consistent product output meeting stringent specifications.

Clients: CJ Polytech, National Plastics

Components: Automotive / Commercial Parts

• Managed in-house quality control operations and maintained accurate inspection documentation for all production stages.
• Led Pre-Dispatch Inspection (PDI) reporting and acted as the primary point of contact for customer quality concerns.
• Conducted root cause analysis and 8D reports to address customer complaints and audit non-conformities.
• Developed work instructions and control plans, and provided technical support for assembly line quality assurance.
• Skilled at working independently and collaboratively in a team environment.
• Assisted with day-to-day operations, working efficiently and productively with all team members.

Clients: Hyundai, Nissan, Toyota

Components: Water Reservoir Tanks

• Supervised quality inspections in injection moulding and hot plate welding processes for automotive components.
• Ensured strict adherence to moulding parameters and conducted critical burst and weld strength tests.
• Analyzed rejection data, identified recurring issues, and implemented corrective actions to improve product quality.
• Verified and maintained Poka-yoke systems to ensure robust process control and defect prevention.
• Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
• Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.