Major Achievements (2020–2024)
- Navigated operational recovery and growth through the COVID-19 pandemic, managing the rehiring of 100 staff members and scaling production to meet a 60% surge in demand for home improvement/game room products, achieving decade-high output of 12,000 units/year and sustaining elevated production levels in subsequent years.
- Delivered an 18-month ERP (Sage 300) and WMS (Granite WMS) implementation, digitizing 3,500 raw material SKUs and 18,000 WIP/finished goods part codes, enabling real-time inventory and production tracking.
- Optimized CNC machining operations by collaborating with engineering to update component drawings and develop CNC programs using Alphacam and Fusion 360, improving fixturing, reducing cycle times, and enhancing machining accuracy and process reliability.
- Executed $2.5M in capital equipment investments, including:
Accord 42 FX Dual 5-Axis Head CNC Machining Center — reduced downtime by 35% through automation and preventive maintenance.
Omec Box Joint Machine — automated apron production, enabling 7,000 units/year output.
Amada 100 Ton Press Brake — upgraded inconsistent manual bending process to deliver accurate, repeatable quality with minimal investment.
Amada CO₂ Laser — replaced outdated CNC router for aluminum sheet cutting, increasing production capacity by 70%.
- Strengthened supply chain and procurement performance by creating a supplier matrix, implementing purchasing schedules, and negotiating contracts to secure favorable pricing and payment terms.
- Reduced landed cost of imported slate by partnering with suppliers on annual production planning and issuing blanket purchase orders, improving cost efficiency and supply chain predictability.
- Led raw materials inventory reduction initiative (Q3 2023–2024), cutting on-hand inventory from $4.9M to $3.6M — a 27% reduction — through strategic vendor planning, evergreen purchase orders, vendor stock-on-hand programs, and SKU consolidation.
- Recovered from a complete data-loss malware cybersecurity attack, restoring legacy ERP (Sage 200) production data and rebuilding 200+ company-specific reports critical to daily operations.
- Implemented a proactive preventive maintenance program, reducing unplanned downtime and improving equipment reliability across all production lines.