Summary
Overview
Work History
Education
Skills
Accomplishments
Affiliations
Timeline
Generic

Pratap M D

Process and OEM Quality/Chassis Parts Module/Trim Parts Module/EV Module
Chennai

Summary

Over all 17+ Years of qualitative experience in Quality Management, Quality Control, Process Quality, Supplier Quality and Customer Quality.

Currently Employed with Hyundai Mobis Module assembly Shop, Chennai as Process and OEM Quality/Chassis Parts Module/Trim Part Module/EV Module.

With a proven track record at Hyundai Mobis, I excel in enhancing product quality and operational efficiency through rigorous quality planning and effective team mentoring. Leveraging skills in quality management systems and continuous improvement, I've significantly reduced defect rates and fostered a culture of excellence, demonstrating exceptional leadership and analytical capabilities.

Overview

18
18
years of professional experience
2
2
Languages

Work History

Quality Assistant Manager

Hyundai Mobis
01.2013 - Current
  • Trim Parts Inspection : Integrated Audio & Cluster , MF Switch Function , FATC Function , HVAC function , MDPS Steering function , AVNT Audio ,Wiring function through ECOS System
  • FEM : Front End Module Comba Charger Unit EV , Hood Switch & Hood Latch ,Electric Horn , Cooling module fan function
  • Front & Rear Chassis Module : Brake Caliper Function through Air leak , EPB : Electronic Parking Brake Lock / Unlock function through Current amps ,ABS Cable Continuity inspection & Encoder Type Hub Bearing function Test.
  • Torque Mtg Ensure through Wrench & Enter in Online Portal system-MES
  • All Inspection method validation & Updated in Online Portal
  • Weekly Report Preparation
  • Continuous Improvement 5/monthly & Updated in online Portal System
  • Monthly NC updated in SAP Follow up with Vendor Action report Presented in MD meeting
  • Spearheaded risk assessment efforts to proactively identify potential issues, mitigating adverse impacts on product quality or delivery timelines.
  • Enhanced overall product quality by implementing efficient inspection processes and monitoring systems.
  • Managed internal audit schedule to maintain ISO certification requirements while addressing identified non-conformances effectively.
  • Reviewed technical documents such as test protocols, validation reports and stability studies ensuring accuracy and compliance with regulatory requirements.
  • Performed root cause analysis to identify and resolve quality issues and defects.

Quality Manager

Vibromech Engineers and Service
05.2010 - 01.2013
  • Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization.
  • Managed and archived quality documentation and participated in internal and external quality audits.
  • Updated quality control standards, methods, and procedures to meet compliance requirements.
  • Improved quality processes for increased efficiency and effectiveness.

Operator Trainee

Mando
05.2007 - 05.2010
  • Streamlined workflow with effective communication between team members, ensuring timely completion of tasks.
  • Worked in Assembly line motor driven power steering - Production line.
  • Takecare of Target Vs Actual on daily basis.

Education

Bachelor of Mechanical Engineering -

IIIIER - Indian Institute of Industry
Chennai, India
04.2001 -

First Class D.M.C.E - - Diploma: Mechatronics Engineering

Government Polytechnic College - CPT Campus
Chennai, India
04.2001 -

Skills

  • Quality planning
  • Quality management systems
  • Failure modes and effects analysis
  • Internal audits
  • Corrective and preventive actions
  • Process capability analysis
  • Customer complaint handling
  • Quality auditing
  • Defect tracking
  • ISO standards
  • Continuous improvement
  • Trend analysis
  • Quality training
  • Operational excellence

Accomplishments

  • Patrol Torque Report Online System implemented to avoid manpower & Time reduced Existing : 8manpwer After : 4manpower & Yearly cost saving approx [ 8.64 lak ]
  • Rear Chassis Module Disc with hub bearing mtg sunk screw Existing 3mtg / After 2mtg , Hardware deletion for cost saving Proposal approx [5.8lak]
  • Disc Coating deletion Proposal -Cost Saving Improvement
  • Offline Products/ Modules Tracking System implemented

Affiliations

  • IATF Internal Process Auditor
  • Statistical Process Control
  • Potential Failure mode analysis
  • Time Management
  • Total Quality Mangement

Timeline

Quality Assistant Manager

Hyundai Mobis
01.2013 - Current

Quality Manager

Vibromech Engineers and Service
05.2010 - 01.2013

Operator Trainee

Mando
05.2007 - 05.2010

Bachelor of Mechanical Engineering -

IIIIER - Indian Institute of Industry
04.2001 -

First Class D.M.C.E - - Diploma: Mechatronics Engineering

Government Polytechnic College - CPT Campus
04.2001 -

Similar Profiles

CREATE PROFILE
Pratap M DProcess and OEM Quality/Chassis Parts Module/Trim Parts Module/EV Module