Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Languages
Timeline
Generic

Santosh Kumar

Neyveli

Summary

Maintenance Engineer with 9+ years of experience, specializing in CMMS (SAP S/4HANA PM/MM) and supported by a strong foundation in maintenance engineering gained through 5 years of hands‑on field maintenance across routine, shutdown, and condition‑based strategies. Proficient in Asset Master Data Management, ISO 14224 asset hierarchy development, equipment maintenance strategy, RCM‑based task list creation, functional locations, and spare parts management. Skilled in interpreting engineering drawings, coordinating cross‑discipline stakeholders, and supporting end‑to‑end ARB and PM development to deliver accurate, high‑quality maintenance structures aligned with reliability and governance requirements.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Maintenance Engineer (CMMS)

Shell Business Operations (SBO)
03.2025 - Current


  • Managed CMMS build for the NLNG Train 7 project in SAP S/4HANA, creating maintenance plans, maintenance items, task lists, and an ISO 14224‑based asset hierarchy.
  • Applied Equipment Maintenance Strategy and RCM inputs to create customized, equipment‑specific task lists during the CMMS build.
  • Managed project trackers and performed rigorous internal quality checks to maintain consistency and accuracy of ARB data; conducted detailed data analysis to derive reliability insights supporting maintenance strategy development.
  • Led training and knowledge‑sharing sessions for colleagues on SAP PM workflows and CMMS work procedures, strengthening team capability and improving execution efficiency.
  • Used structured KPI dashboards to track ARB and master‑data development progress, ensuring the NLNG Train 7 CMMS build remained on schedule and met all quality expectations
  • Handled ad-hoc project requirements, contribute to collaboration events, and standardize documentation & reporting.

Maintenance Engineer

Srikalahasthi Pipes Ltd (Electrosteel Castings)
07.2016 - 08.2021


• Supported reliability‑driven maintenance programs by validating preventive, corrective, and time‑based tasks in SAP PM, ensuring accuracy of maintenance histories and equipment master data.
• Applied TPM, 5S, KAIZEN, and SMED methodologies to streamline maintenance workflows and enhance operational readiness.
• Managed SAP PM notifications and work‑order processes, coordinating with spares and warehouse teams to ensure correct material availability for planned maintenance activities.
• Ensured strict compliance with safety and quality standards by maintaining accurate documentation and audit‑ready records.
• Delivered process‑efficiency improvements through cross‑functional collaboration, achieving a 30% reduction in cycle time by eliminating non‑value‑added activities.

Education

Bachelor of Engineering - Mechanical Engineering

Agni College of Technology
Chennai, India
05-2016

Skills

  • SAP PM / EAM (Notifications, Work Orders, Task Lists, Maintenance Plans)
  • Asset Master Data Governance (ISO 14224), Asset Hierarchy & Functional Locations
  • Preventive, Corrective & Condition-Based Maintenance
  • Materials & Spares Management (MM) & BOMs
  • Maintenance Planning & Scheduling Backlog & Compliance Management
  • RBI / RCM Reliability improvement initiatives
  • KPI Monitoring & Reporting
  • Stakeholder Communication Contractor & Vendor Coordination
  • Training & Mentoring SOPs and process standardization
  • Documentation & Compliance Safety, 5S, KAIZEN, TPM
  • SAP PM / MM
  • Microsoft Excel, Word, PowerPoint; SharePoint
  • Basic data analysis (pivot tables, charts)
  • Power BI

Accomplishments


  • Recognized as Runner‑Up for the Shell VP Award (2022) for leading the development of the Automated Asset Register Build (ARB) tool, significantly enhancing efficiency and data accuracy in CMMS deployments.
  • Delivered $8M in soft savings by identifying and closing critical gaps in the NLNG Train 7 Safety‑Critical Element (SCE) register, strengthening safety compliance and asset integrity.

Certification

  • Functional Safety Engineer-Level 01 in accordance with IEC 61508:2010 and IEC 61511:2016
  • DNV.GL Certified Auditor for Integrated Quality and Environment Management System as per ISO 9001:2015 and ISO 14001:2015 standards.

Languages

English (Professional)
Tamil (Native)
Telugu (Basic)
Hindi (Basic)

Timeline

Maintenance Engineer (CMMS)

Shell Business Operations (SBO)
03.2025 - Current

Maintenance Engineer

Srikalahasthi Pipes Ltd (Electrosteel Castings)
07.2016 - 08.2021

Bachelor of Engineering - Mechanical Engineering

Agni College of Technology
Santosh Kumar