Sathish Ramasamy

• Responsible for automation layout finalization with optimized budget and process flow related with mill production.
• Providing solutions for material handling automation with less manpower.
• Evaluated suppliers to maintain cost controls and improve operations.
• Introduced new methods, practices, and systems to reduce turnaround time.
• Maintained, documented and presented progress reports to leaders.
• Analyzed component and system\'s design of heat exchanger sub-systems in application dependent context with 3-D CAD (Solidworks), Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD).
• Investigated equipment failures, diagnosed faulty operation, designed solutions, tested in validation lab, and made appropriate design advancements.
• Developed cost estimates, procured equipment and tracked construction progress to efficiently complete large scale projects.
• Product life cycle management,

Project planning.

TDS with product specification.

Product prototype validation.

ECN & ECR control.

Zero defect hour with DFMEA.

• Pilot lot validation at different geographical condition.
• Product launch with necessary documents
• VA & VE in existing product and new product development.
• Focus on cost reduction and warranty extension in existing product.
• Strong knowledge in DFM, DFA, DFS and DFR.
• Design policy and SOP preparation.

• Liaised with key stakeholders to understand business requirements and expectations and develop strategic direction to R&D performance materials.
• Used multiple sources of information and broader stakeholder views to develop solutions and recommendations.
• Partnered with sales, strategy and business development to identify new product opportunities, manage project portfolio and work assignments.
• Developed and implemented plans to qualify alternate suppliers or new materials for manufacturing.
• Design & development of new product design.
• DFMEA preparation for new product development.
• Handling of ECR&ECN documents.
• Design & development of plastic and PDC components.
• Concept design development based on input data collection.
• Design calculation like motor selection, chain & sprocket selection, belt selection, Pneumatic selection and gearbox selection.
• ISO documentation.
• Site visit and able to do on spot automation modification in machines as per customer satisfaction.
• Process flow chart preparation for entire automation.
• Co-Ordinate the team and complete the job with in the target.
• Lead the team through the delivery of various project.

• Conducted engineering studies on design for products, associated and subsystems components and structures.
• Selected sustainable production materials in alignment with client budget parameters.
• Collaborated with cross-functional teams to conceptualize and refine product concepts.
• Researched and implemented licensing requirements in alignment with legal and regulatory controls.
• Design and development of sheet metal and machining parts.
• Design and development of plastic and PDC parts.
• Layout preparation for entire automation.
• Prepare technical drawings and pneumatic circuit drawings for manufacturing and assembly.
• Top down assembly BOM creation through ERP.
• Design changes for ECR pats.
• Evaluate environmental regulations or social pressures related to environmental issues to inform strategic or operational decision-making.
• Standard product BOM release to PPC team.

• Evaluated project feasibility based on material, equipment and labor expenses.
• Tested and analyzed equipment design and performance feasibility to determine potential ROI.
• Addressed design challenges and evaluated alternative design models to meet project requirements.
• Design and development of reverse engineering parts.
• 2D-Drawing preparation for plastic parts, mold die parts and press tool parts.
• Standard layout preparation for standard machines.
• GAD preparation.
• Top down assembly BOM creation in solid works.