Thirumalai Kumar

• Conducted regular design reviews to ensure adherence to industry standards and client specifications.
• Evaluated prototype performance using rigorous testing methods, enabling early detection of issues requiring further refinement.
• Increased project success rates through thorough analysis and identification of potential design flaws.
• Continuously updated technical knowledge by attending industry conferences, workshops, and training sessions.
• Mentored junior engineers, providing guidance on best practices in design methodology and problem-solving techniques.
• Improved overall project management by creating detailed schedules and setting realistic milestones for design completion.
• Developed cost-effective design solutions to meet client requirements while maintaining budget constraints.
• Enhanced team collaboration by coordinating efforts with various departments, such as manufacturing and quality control.
• Addressed design challenges and evaluated alternative design models to meet project requirements.
• Delivered high-quality designs within tight deadlines, ensuring customer satisfaction and repeat business.
• Verified construction documentation to meet client requirements and vision.
• Led engineering teams to successfully complete projects on time and within budget.

• Developed innovative design solutions for challenging engineering problems, resulting in improved product performance.
• Preparation of timing plan &planning the new product tool design against APQP/Control plan.
• Design of new product tools,fixture&gauges against timing plan.
• 2D&3D manufacturing drawing preparationfor all parts with giving importance GD&T&cost.
• Interaction with supplier for development/manufacturing of tools,fixtures&gauges as per production unit requirement.
• Conducted thorough design reviews to identify potential issues and propose effective solutions early in the development process.
• Brainstormed with product designers to implement and refine new manufacturing processes.
• Developed and implemented procedures to verify compliance with engineering standards.
• Trained and mentored junior engineers, providing guidance and direction.
• Assisted in developing cost-effective solutions to engineering problems.

R&D DEVELOPED PRODUCTS

• E120 stacking door developed and tested in accordance with EN1634-1.
• Aluminium roller shutter developed and tested for water leakeage and wind load in accordance with ASTM
• El120 roller shutter developed and tested in accordance with EN1634-1
• Improvement of fire rated shutters testedin accordance with BS EN1634-1.
• Lateral shutter and polycarbonate shutters developed and produced
• Roller grille shutter developed and produced
• Non fire rated stacking door developed and tested for water leakeage,air tightness and wind load in accordance with ASTM

• Company Overview: Manufactures of automobile brakes
• Manufactures of automobile brakes

• Worked with supervisors to troubleshoot and resolve encountered equipment or material issues and maintain optimal production levels.
• Served as a liaison between the engineering and manufacturing departments to ensure seamless transition from design concept to finished product.
• Inspected sample workpieces to verify conformance with specifications using instruments such as gauges, micrometers and dial indicators.
• Increased production standards by minimizing production failures and promoting efficient setups.
• Replaced dull or inefficient equipment parts to enhance machinery performance and improve production yields.

• Company Overview: Manufactures of automobile brakes
• Worked in production of S’cam brake machining, grinding&Assy processes
• Daily output chart preparation &Exposed in tool change over as per the production planning.
• Manufactures of automobile brakes