Summary
Overview
Work History
Education
Skills
Websites
Languages
Accomplishments and Awards
International Work Experience
Timeline
Generic
Usmanpatel Biradar

Usmanpatel Biradar

Chennai

Summary

  • Lead Engineer with extensive experience in automotive Door Mechanisms, Window Regulators, Side Door Latch, Inside Handle, Outside Handle and Check Arm. Proven track record in product lifecycle management, Design & release process.
  • Was successfully part of BE 6 & XEV 9E program for Window Regulators, Liftgate Latch and Dual Hood Latch Design and Development.
  • Notable achievements include leading the complete product lifecycle development for Door mechanism parts at Mahindra & Mahindra Ltd. and managing design and development activities, Validation concern route cause analysis & Resolution.
  • Design Study, CAS LOPs, SORs, Technical Signoff with vendors, Detail Design, Proto Validation, Design Verification, GD&T, DVP, DFM, DFA & Serviceability, Validation Completion, Fitment Trials, Design Releases and Engineering Change Notifications (ECN). e-BOM and data management in PLM tool Teamcenter.
  • Managing deadlines and good agility and collaboration with cross functional teams. Supplier/ Vendor Engineering Management (FSS/BTP). Preparation of Master SORs, Technical Signoff (TSO) with vendors, Technical Synthesis and VOB process Support.

Overview

14
14
years of professional experience

Work History

Lead Engineer

Mahindra & Mahindra Ltd Automotive Division
02.2023 - Current
  • Working as System Lead Engineer for Door Mechanism Parts: Window Regulator, Side door latch, Inside Handle, Outside Handle, Check Arm.
  • Complete product lifecycle development of Door mechanism Parts for M&M projects for the ongoing 3 new BEV Projects
  • Design Study, CAS LOPs, SORs, Technical Signoff with vendors, Detail Design, Proto Validation, Design Verification, GD&T, DVP, DFM, DFA & Serviceability, Validation Completion, Fitment Trials, Design Releases and Engineering Change Notifications (ECN). e-BOM and data management in PLM tool Teamcenter.

Lead Product Engineer

Inteva Products
01.2023 - 04.2023
  • Lead Product Engineer for CANOO LV WR Gamma Build

Lead Product Engineer

Inteva Products India Automotive Pvt. Ltd.
09.2015 - 02.2023
  • Leading a project as Product Engineer for USA based PDP Program of Window Regulator
  • Leading a product design team of 3 engineers working on USA projects, to create designs in Catia V5 & maintain projects in Team Center. Responsible for design & development of Door Modules and Window Regulators as per specifications and company standards
  • Perform Kinematics, Packaging Study, Design Calculations, Tolerance stack-up, clash analysis, installation study & report the same in project forums. Responsible for technical feasibility, DFM, DFA reviews with supplier & Cross Functional Team to fulfill the product quality, delivery, cost, feature targets
  • Collaborate with global peers for FEA, DFMEA, DV/PV, gate/milestone reviews Independently drive cross- functional activities to close out development open points & achieve set project deliverables
  • Leading regular Internal meetings and External meetings with Customer and Suppliers
  • Analyze parts & assemblies to determine the best course of action required to resolve problems, implement cost- effective & robust solutions to address internal/customer issues
  • Lead plastic correlation activity to establish the correlation between FEA & physical validation
  • Design, develop, validate & prove Advance development projects & Continuous improvements ideas
  • Part of the knowledge management team in creating General Technical Standards, Lessons learnt, GTS & PTS documents


Project Accomplishments:

  • CANOO LV – Designed & developed Plastic rail Window Regulators (Ongoing Project)
  • DTNA Door Module – Designed & developed Multiple variants of Door Modules
  • DTNA Global Window Regulators – Designed Window Regulators for multiple variants of vehicle
  • BYTON Window Regulators – Designed & developed Plastic rail Window Regulators for Prototype
  • Travel to Troy, MI USA for Proto and Pre-Production Build

Design Engineer

Inteva Products
01.2023 - 02.2023
  • Design Engineer, DTNA Global Window Regulators

Design Engineer

Inteva Products
01.2023 - 02.2023
  • Design Engineer for BYTON Proto WR Design

Designer

EASi
04.2014 - 09.2015
  • Company Overview: Deputed to Mercedes Benz R&D India
  • Design & development of Bus Under body components and their assembly
  • Conceptual Design of Engine Mounting Brackets
  • Conceptual Design of Radiator Mounting Brackets
  • Conceptual Design of ATS Mounting Brackets
  • Creating Manufacturing Drawings for the parts and Assemblies
  • Creating EBOM in ENICS
  • Deputed to Mercedes Benz R&D India

Assistant Design Engineer

Cades Digitech Pvt. Ltd.
04.2011 - 04.2014
  • Completely parametric modeling as per MBRDI CVD methodology
  • Meeting the quality & time target requirements
  • Self-inspection of modeling methodology according to customer requirements

Education

BE Mechanical Engineering -

PES INSTITUTE OF TECHNOLOGY
Bengaluru, Karnataka
06.2009

Diploma in Automobile Engineering -

BVVS POLYTECHNIC
Bagalkot, Karnataka
05.2006

Skills

  • Catia V5
  • UG NX
  • Teamcenter
  • Plastic Engineering
  • Sheetmetal Engineering
  • Product Engineering
  • Product Management
  • Problem Solving
  • DFMEA
  • Team Development

Languages

English
Hindi
Kannada

Accomplishments and Awards

  • Body Systems Excellence Award
  • EV Verticle Head Excellence Award
  • Extensively supported & was part of the successful Media launch event & Tech day event for the recent BE6 & XEV 9E electric origin vehicles

International Work Experience

  • Inteva Products, Troy, Troy, Michigan, USA, Design Engineer, DTNA Global Window Regulators, 7 weeks
  • Inteva Products, Troy, Troy, Michigan, USA, Design Engineer, BYTON Proto WR Design, 7 weeks
  • Inteva Products, Troy, Troy, Michigan, USA, Lead Product Engineer, CANOO LV WR Gamma Build, 3 Months

Timeline

Lead Engineer

Mahindra & Mahindra Ltd Automotive Division
02.2023 - Current

Lead Product Engineer

Inteva Products
01.2023 - 04.2023

Design Engineer

Inteva Products
01.2023 - 02.2023

Design Engineer

Inteva Products
01.2023 - 02.2023

Lead Product Engineer

Inteva Products India Automotive Pvt. Ltd.
09.2015 - 02.2023

Designer

EASi
04.2014 - 09.2015

Assistant Design Engineer

Cades Digitech Pvt. Ltd.
04.2011 - 04.2014

BE Mechanical Engineering -

PES INSTITUTE OF TECHNOLOGY

Diploma in Automobile Engineering -

BVVS POLYTECHNIC
Usmanpatel Biradar