Sankar Ganesh
Vadapalani
Summary
Dedicated and motivated individual aspiring to contribute meaningfully within the automobile industry, with a strong desire to enhance skills by working with cutting-edge technologies and experienced professionals. Brings a proactive mindset, a strong willingness to learn, and a passion for innovation and quality. Eager to add value to a forward-thinking organization that promotes growth, teamwork, and continuous improvement.
Overview
22
22
years of professional experience
Work History
Deputy Manager Chassis & Trim Parts Incharge
Hyundai Motor India Ltd.
01.2024 - Current
- Manage quality assurance for chassis and trim parts used in vehicle production.
- Coordinate with Design, Production, and Engineering teams to ensure compliance with OEM quality standards.
- Lead inspection teams to ensure zero-defect delivery and production stability.
Assistant Manager New Project & Vehicle Assembly Quality
Hyundai Motor India Ltd.
01.2014 - 01.2023
- Oversaw quality planning and validation for new vehicle launches.
- Evaluated and implemented Engineering Order (E.O.) changes and ensured production readiness.
- Standardized processes and trained Quality Inspectors on inspection and validation protocols.
- Supported SOP (Start of Production) and contributed to APQP activities.
Senior Engineer Project Facilitation & Civil Works
01.2011 - 01.2013
- Managed contract manpower and civil infrastructure activities.
- Ensured operational efficiency through proper resource mgmt and material Procurement.
- Handled new vendor registration, Purchase Requisition (PR) generation, and bill closure to ensure smooth procurement and financial processing.
Engineer HR Associate
01.2007 - 01.2010
- Handled recruitment, payroll processing, and staff administration to support smooth plant operations.
- Managed logistics and inventory of safety consumables, supported internal HR functions, and oversaw procurement of safety and consumable items.
Quality Incharge
Auto Tech Industries India Pvt. Ltd.
01.2004 - 01.2007
- Conducted in-process, final, and heat treatment inspections of precision components.
- Specialized in Rocker Arm Assemblies for OEM clients including SCANIA, VOLVO, TATA CUMMINS, IVECO, NEW HOLLAND, GM, ASHOK LEYLAND, and EATON.
- Ensured compliance for ISO/TS audits, calibration, and supplier quality.
Education
Diploma - Mechanical Engineering
Arasan Ganesan Polytechnic
Sivakasi, Tamil Nadu01.2004
B.Tech - Mechanical Engineering
Dr.MGR Educational & Research Institute University
Maduravoyal, Chennai, Tamil Nadu01.2013
Skills
- New Vehicle Quality Validation (Pilot to Mass Production Stage)
- Led Advanced Product Quality Planning (APQP) activities, including 4M change analysis, drawing reviews, and BOM (Bill of Materials) validation
- Developed inspection standards, functional test guidelines, and comprehensive work instructions for quality assurance
- Planned and validated End-of-Line (EOL) inspection sequences to ensure robust defect detection and process flow
- Managed equipment and facility planning to support new vehicle launch quality requirements
- Prepared specification matrices and conducted training programs for inspectors on new systems and inspection protocols
- Executed Complete Built Unit (CBU) inspections, covering both static evaluations and dynamic drive audits
- Conducted survival tests for vehicles with new/unique features to validate long-term reliability
- Facilitated structured quality meetings for early issue identification and cross-functional problem-solving
- Maintained and updated the Problem Master List, ensuring timely implementation of countermeasures (C/Ms) and performing effectiveness validation
- Led quality confirmation and approval of new equipment prior to mass production deployment
- Conducted long-duration shower and soak tests to verify vehicle water leak resistance and sealing integrity
- Performed headlamp aiming audits to ensure optical alignment and compliance with illumination standards
- Specification and Process Responsibilities
- Handled vehicle specification validation and functional requirement confirmation
- Processed ISIR clearances for unique parts, new markets, and revised vehicle specifications
- Evaluated and approved Engineering Order (EO) changes for implementation
- Process Quality Management
- Verified quality for new projects / Regular production focusing on:
- Torque management
Languages
English: Read, Write & Speak
Tamil: Read, Write & Speak
Kannada: Speak
Accomplishments
- Key Achievements at Hyundai Motor India Ltd.
- New Vehicle Quality Stabilization & Global Project Involvement
- Contributed significantly to the quality stabilization of multiple new models, including: Santa Fe, Elite i20, i20 Active, Creta, Elantra, Tucson, Venue, Kona, and Ioniq 5.
- Achieved quality targets for new vehicle launches through rigorous process validation, audit standardization, and timely resolution of pilot-phase issues.
- Developed and standardized both static and dynamic validation procedures for complete vehicle audits.
- Conducted hands-on training for quality inspectors, focusing on unique vehicle features and inspection standards.
Additional Info Self.
- Strong organizational skills with keen attention to detail.
- Highly self-motivated with a professional and proactive approach.
- Proven ability to work under pressure, prioritize tasks, and meet tight deadlines.
- Flexible, dependable, and consistently punctual.
- Quick learner, eager to adopt and apply new concepts and technologies.
- Committed to teamwork, with honest dedication and a collaborative mindset.
- Skilled in auditing design factors and conducting effective quality assessments.
- Proficient in using 7 QC tools for problem-solving and root cause analysis.
- Efficient in planning and scheduling activities in a systematic manner.
- Maintains confidentiality and professionalism in all situations.
- Strong comprehension and application of new systems and technologies.
- Well-mannered with a respectful and positive attitude.
Decleration
Declaration: - I hereby declared that the above information’s are true & belief.
Yours Sincerely, (G.Sankar Ganesh)
Timeline
Deputy Manager Chassis & Trim Parts Incharge
Hyundai Motor India Ltd.
01.2024 - Current
Assistant Manager New Project & Vehicle Assembly Quality
Hyundai Motor India Ltd.
01.2014 - 01.2023
Senior Engineer Project Facilitation & Civil Works
01.2011 - 01.2013
Engineer HR Associate
01.2007 - 01.2010
Quality Incharge
Auto Tech Industries India Pvt. Ltd.
01.2004 - 01.2007
B.Tech - Mechanical Engineering
Dr.MGR Educational & Research Institute University
Diploma - Mechanical Engineering
Arasan Ganesan Polytechnic
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